Products Description
Product Introduction
The CNC busbar processing machine features a numerically controlled bending unit and consists of three workstations: punching, shearing, and bending. It can complete processes such as punching, shearing, and bending of busbars. By changing molds, it can perform various operations including punching round holes, elongated holes, square holes, flat bending, vertical bending, embossing, flattening, twisting, and pressing terminals. The three workstations can work simultaneously without interfering with each other, effectively improving work efficiency, enhancing ease of use, and reducing labor intensity.
The three-station CNC busbar processing machine adopts a horizontal processing method for the bending unit, ensuring structural strength and providing more uniform performance during flat bending and embossing. This greatly improves repeat positioning accuracy in mass production and extends service life. In addition to all the features of standard models, the CNC busbar processing machine also includes the following functions: the bending unit uses numerical control, allowing users to input material thickness and bending angle, with the system automatically performing internal calculations and generating data for bending processing. It precisely controls the stroke via a grating ruler and can also control the operation of the punching and shearing units. Operators can store on-site processing data into the system at any time, with parameter adjustment and compensation functions. The operation display uses a 7-inch touch screen with a color display mode, allowing modification of unsuitable data. If non-standard workpieces are used, operators can also set data for processing according to the requirements of non-standard workpieces, making operation very convenient. It is an ideal equipment for busbar processing.
Machine Applications and Features
This machine is mainly used for processing various specifications of copper and aluminum busbars. Users can perform punching, shearing, and bending of busbars on the corresponding processing units. It offers high production efficiency and is an ideal equipment for the high and low voltage electrical appliance manufacturing industry.
This machine has the following main features:
The machine is equipped with three processing units—punching, shearing, and bending—which can perform punching, shearing, and bending of busbars respectively. Using this machine can significantly improve production efficiency compared to traditional busbar processing equipment, while also significantly enhancing ease of use.
The working stroke of each processing unit can be easily adjusted (within the stroke limit range), thereby reducing processing time and improving production efficiency.
By changing molds, it can also achieve various processing functions, such as vertical bending, embossing, and reverse flattening.
The machine is equipped with both manual buttons and foot switches for operation, making it simple, convenient, and flexible to use. Generally, skilled workers can easily operate it.
Machine Parameter Configuration
| Punching Processing | Max. Punching Force (KN) | 800 |
| Punching Range (mm) | Φ4.3~Φ36 | |
| Max. Thickness (mm) | 20 | |
| Max. Width (mm) | 300 | |
| X-axis Travel (mm) | 170 | |
| Y-axis Travel (mm) | 700 | |
| Shearing Processing | Max. Shearing Force (KN) | 800 |
| Max. Thickness (mm) | 20 | |
| Max. Width (mm) | 300 | |
| Bending Processing | Max. Bending Force (KN) | 800 |
| Max. Thickness (mm) | 300 | |
| Max. Width (mm) | 20 | |
| Overall Dimensions | Millimeter | 2400×1520×1500 |
| Worktable Size | Millimeter | 1900×1410×16 |
| Second Layer Worktable | Millimeter | 700×500×35 |
| Punching Unit Turret Optional Stations: 6 stations | Ductile iron one-time molding ensures absolute alignment | |
| Punching, Shearing Unit Dual Columns | Φ60 Optical Axis | |
| First Layer Worktable Plate Thickness | 16mm | |
| Second Layer Worktable Plate Thickness | 35mm | |
| Turntable Diameter | 60mm | |
| Turntable Thickness | 47mm | |
| Turntable Height | 135mm | |
| Table Stop Ruler Length | 1000mm | |
| Motor Power | Kilowatt | 3×5.5KW (Hydraulic Motor) |
| Machine Weight | Kilogram | 1750 |
| Power Requirement | Voltage/Frequency | 380V/50HZ |
| CNC Description | CNC bending angle, PLC control, direct angle input, accuracy ±1°, repeatability ±0.5°. Can input height and side length to directly process required workpieces (Z-bend with unfolding calculation). Equipped with memory function and copper/aluminum busbar switching function. | |
Product Photos
